schweissmaschinen

Welding machines ......................................................................................................
I SEK 501 I SEK 503/513 I SEK 701 I SZK 502 I SZK 500 I SZK 509 I SMK 504 I
I SMK 506-4 I SMK 506-6/8 I SVK 508 I SMK 505 I ZOR 941 I
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> ROTOX Single-point welding machine
SEK 501

Exact welding of uPVC profiles which is accurate to dimension for special engineering by a machine offering easy and safe operation.

Features:
- Weld bead restriction adjustable 0,2 - 2,0 mm
- Heat reflector and profile stop are switched on
from below
- Welding of external angles from 25° to 180°
- Lock in position at 90° and 180°
- Separate adjustment of set up and melting position
- Pneumatic clamp of welding tools and angle
adjusting guide rail (free of tools)
- Two-hand safety switching with turret-stop for
different profile heights
- Modern PLC control with display terminal
- Optional insertion process with or without profile stop

Optional extras:
- Profile surface
- Profile clamping and welding height 200 mm
- Knife heating at the top and bottom
- Digital display of the welding angle

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> ROTOX Single-point welding machine
SEK 503/513

Simultaneous welding of four profile bars to one cross.

Features:
- Simultaneous welding of four profile bars to one cross
- High-quality machine construction
- Centrally arranged position stop for all working motions
- Weld seam limitation adjustable on the top and
at the bottom
- Optionally available as Y-welding (SEK 513)

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> ROTOX Single-point welding machine
SEK 701

Exact welding of PVC profiles which is accurate to dimension by a machine offering easy and safe operation.

Features:
- Weld bead restriction 2,0 mm
- Welding of acute and obtuse angles from 30° to 180°
- Safety switching for pressure
- Lock in position at 90° and 180°
- Modern PLC control
- Parallel thrust motion at both table tops
- Adjustable melting and compressing stops
- Welding blocks easily and quickly exchangeable
by plug-in system

Optional extras:
- Weld seam restriction adjustable from 0,2 to 2 mm
- Knife heating at the top and bottom
- Optional insertion activity with / without centralized stop
- Two-hand safety switching and turret-stop for
clamping height adjustment

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> ROTOX Two-head Welding Machine
SZK 502

State of the art technology and modular design for the welding of two 90° connections in one operating cycle.

Features:
- Stable machine frame
- Welding heads have a robust aluminium castings
construction
- Stable guidance of the movable welding head
- Automatic pressure and retraction of the units
- Restrictor knives of hardened and stainless steel
- Turret-stop for different profile heights
- Modern SPS control
- Weld bead restriction 2,0 mm
- Profile quick clamping device
- Quick change system for the welding blocks

Options:
- Weld bead restriction 0,2 mm
- Quick change device for teflon foil
- Heated restrictor knives
- Profile supporting arms
- Gasket form units

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> ROTOX Two-head Welding Machine
SZK 500

Latest technique for production of butt-welded joints on transom
Features:
- Stable machine frame
- Robust welding units in turnable completion
(for production of H-elements in one working step)
- Tools free, pneumatic activated locking of turnable
welding units
- Automatic unit pressure and return
(on welding of H-elements)
- SPS-control with operation terminal
- Tool quick-change system
- Standard version with heat reflectors run in
from the top
- Adjustable support arms
Optional extras:
- A version with heat reflectors run in from above
to monobloc welding
- A set for production of cross welding supports

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> ROTOX Two-head Welding Machine
SZK 509

The efficient way of welding elements at extreme angles from 30° to 150°, as well as round top windows for custom window applications.

Features:
- Welding at both heads from 30° to 150° and
at both heads in 0° position
- No restriction in the combination possibilities of
angle adjustments at the right and left head
- Electronically adjustment of angles and support
tables with 4-axes clamping units
- Manual adjustment of the length; adjustable
precisely by digital length display
- Welding possibility with or without profile stop
- Constant burn-off of 2,0 mm
- Restrictor knives adjustable from 0,2 to 2,0 mm incl.
heated knives for table and clamping plates
- The fixed units is applicable as single-head
welding machine

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> ROTOX Multi-point welding machine
SMK 504

For simultaneous welding of four corners at an angle of 90° with parallel welding feed.

Features:
- Welding in parallel feed - carriages controlled by a
common drive
- Electronic positioning of welding heads
- High quality machine construction
- PC control
- Weld seam limitation of 2 mm
- Automatic out-feed
- Quick change device for the welding foil
- Integrated outer frame fences

Options:
- Heating for restrictor knives
- Weld seam restriction automatically adjustable
from 0,2 mm to 2 mm
- Restrictor knives for foil-coated profiles
- Equipment for U-frame welding
- Gasket form units
- Bar code scanner

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> ROTOX Multi-point welding machine
SMK 506, 4-head version

For welding of profiles with diagonal welding feed.

Features:
- Welding in diagonal feed
- High-quality machine construction
- Also available as 6- or 8-head machine
- Integrated outer frame fences
- Weld seam limitation adjustable from 0,2 to 2 mm

Optional extras:
- Heating for restrictor knives
- Weld seam limitation automatically adjustable
from 0,2 mm to 2 mm
- Quick change device for the welding foil
- Gasket form units
- Profile cutting surveying
- Double stocking welding (one upon the other)
- Multifunction welding head
- Further options on enquiry

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> ROTOX Multi-point welding machine SMK 506 6-/8- head version For welding of profiles with diagonal welding feed.
Features: - High-quality machine construction - Welding in diagonal feed - Integated frame tool - Optional V-transom welding, transom butt welding or transom trapezium welding is possible - Electronic positioning of welding heads - High-quality flat guidances are assembled on movement axes - Easy and quick change of the welding tools - Weld seam limitation adjustable from 0,2 to 2 mm - Well accessible heating plates at corner and transom units - Own drive of the transom units assures optimal positioning and dimensional accuracy - Die carrier of transom unit with electromotive adjustable axis - PC-control - Automatical frame off-transport - Quick change device for welding foil - Drive for a cooling station	- On delivery at the same time: Data transfer to ROTOX corner cleaners with PC-control Optional extras: - Wide transom unit for welding of 2 elements one behind the other - Weld seam limitation adjustable automatically from 0,2 to 2 mm - Multifunction welding heads - Automatical die carrier displacement ideal for welding of frame combinations - Double stacking welding (Only corner units) - Electrical profile bar cutting control - Gasket form units - Barcode-scanner - Further options on inquiry

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> ROTOX Four-head welding machine
SVK 508 - vertical

For welding of profiles with diagonal welding feed.

Features:
- Welding in diagonal feed
- High-quality machine construction
- Weld seam limitation manual adjustable from
0,2 to 2 mm

Options:
- Heating for restrictor knives
- Weld seam limitation automatically adjustable
from 0,2 mm to 2 mm
- Quick change device for the welding foil
- Gasket form units
- Automatically off-transport

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> ROTOX Horizontal series
welding machine SMK 505

Precise technique with various welding applications.

Features:
- Up to 5 universal welding heads in line (also pivoting)
- Welding units designed for corners, transoms,
cross and H-welding (turned)
- Alternatively welding with all welding units
at the same time, in pairs or individually
- Adjustable and selectable limit stops for
different transom welding operation
- Restrictor knives of hardened stainless steel
adjustable to a weld seam limitation of 0,2 - 2 mm
- Welding blocks easily and quickly exchangeable
by plug-in and clamping system

Options:
- Heatable weld seam limitation, top and bottom
- Including support arms on the welding units

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> ROTOX Cooling and Processing
Station ZOR 941

CNC controlled station for cooling and processing of welded uPVC profiles.

Features:
- Optimisation of the cycle time by processing
during cooling time
- Processing at the finished window profile is free
of tolerance
- Substitute the cooling station of a welding
cleaning line
- The required space of the machine is insignificantly
larger than at a cooling station
- Windows computer controlling
Optional processings:
- Drain slots
- Ventilation slots
- Ventilation drillings
- Transom connecting drillings
- Tilt and turn hinge drillings
- Corner drillings

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> ROTOX Four Point welding machine
SMK 507

Parallel welding / Absolute sizing

Features:
- True "Absolute" parallel welding of all four corners
via interconnection of fixture motion
- Industrial PC allowing flash card and intranet
connections including flat screen monitor
- Fixturing configurations include:
- Sash configurations-single/dual/triple/quad
- Frame configurations-single/dual
- Complete safety guarding with light curtain
safety system
- Sizing of weld to dimensions via precision gear wrack
with absolute encoders
- Movement for weld to sizing, heater plates, setting
plates and fence shuttles via true T.H.K. linear
rail system
Optional extras:
- Automatic ejection of all weld fixturing configurations
- Notched heater & setting plates for Slope sill welding
- Custom welding heater & setting plates allowing for
multiple level welding of sash with unequal off sets
- Bar code scanner
- Ethernet card for network interface
- WEB-CONTROL technical service with onside
camera option

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