Corner Cleaning Machines

ROTOX Corner Cleaning Machine EPA 274

The cost-effective alternative for the finishing of outer corners and visible surfaces on uPVC window frames.

Überlappung...

further information
Characteristic features:
  • Flexible profile adaptation due to up to 4 milling levels
  • Reduced cycle times due to optimization of the production process and use of a programmable memory control
  • Easy handling
Optional extras:
  • Automatic profile recognition

ROTOX Corner Cleaning Machine EPA 170

CNC corner cleaner with 2 interpolating axes for a complete finishing of corners of uPVC window frames.

Überlappung...

further information
Characteristic features:
  • Variable tooling with up to 10 tool places + contour milling disk
  • Fully automatic cleaning of visible surfaces, outer corners, seal grooves and inner corners on uPVC window frames and sashes also with radii, curves and bevels
  • High processing quality owing to spring-mounted knifing units compensating profile tolerances in the inner corner area
  • Easy program editing for new profile contours by copying and modification
  • Automatic profile recognition
  • Maintenance-friendly precision guidings
  • PLC-and interpolating CNC-control with 2 axes
  • PC for the operation and visualisation

ROTOX Corner Cleaning Machine EPA 470

CNC corner cleaner with 2 interpolating axes for a complete finishing of corners of uPVC window frames.

Überlappung...

further information
Characteristic features:
  • Variable tooling with up to 12 tool places + 1 contour milling disk
  • Fully automatic cleaning of the visible surfaces, outer corners, seal grooves inner corners on uPVC window frames and sashes also with radii, roundings and bevels
  • The profile support side can be selected before the specification
  • High processing quality due to spring-mounted knifing units compensating profile tolerances in the inner corner area
  • Program editing by DIN (German Industrial Standard) programming language, teach-in-modus as well as copy programming
  • Automatic profile recognition
  • Maintenance-friendly precision guiding
  • Interpolating 2-axes-CNC control with integrated PLC
  • PC for the operation and visualisation

ROTOX Corner cleaner EPA 470 - Special Construction

CNC corner cleaning machine with 2 interpolating axes for a complete finishing of corners of uPVC window frames from 45 ° to 125 °.

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Characteristic features:
  • Angular adjustment of the profile system with the handwheel. Indication of the angle seen on the screen
  • Angular range of 125 ° (butt) to 45 ° (pointed)
  • Inner corner processing with the vertical milling unit up to a profile width of 125 mm for sash profiles and 100 mm for frame profiles
  • Variable tooling with up to twelve tool places + contour milling disk
  • Fully automatic cleaning of visible surfaces, outer corners, seal grooves and inner corners on uPVC window frames and sashes also with radii, roundings and bevels
  • High processing quality due to spring-mounted knifing units compensating profile tolerances in the inner corner area
  • Automatic profile recognition
  • Maintenance-friendly precision guidings
  • Interpolating 2-axes-CNC control with integrated PLC
  • PC for the operation and visualisation

ROTOX Corner Cleaning Machine EPA 472

CNC-corner cleaning machine with 2 interpolating axes for a complete finishing of the weld seams on corners of uPVC window frames and sashes.

Überlappung...

further information
Application:
  • Fully automatic cleaning of visible surfaces, outer corners, seal grooves, inner corners on uPVC window frames and sashes. The profile support side can be selected.
Profile range:
  • All known profiles rebate seal systems, middle seal systems, reverse butt weld systems, sliding window systems and "monobloc" systems (sill frames).
Characteristic features Flexible:
  • variable tooling with up to twelve tool places
  • pneumatic clamping system
  • manual and/or turntable operation
  • interconnection of multiple head welding machines
  • interpolating 2-axes-CNC control with integrated SPS
  • memory for up to 300 NC programs
  • program editing by DIN (German Industrial Standard) programming language, teach-in-modus as well as copy programming
  • automatic profile recognition or data transfer from the welding machine
Efficient:
  • high processing qualtity due to spring-mounted knifing units compensating profile tolerances in the inner corner area
Reliable and of low-maintenance:
  • low-maintenance precision guiding devices with central lubrication system and recirculating ball spindles
User-friendly:
  • clear control panel or visual display control based on a Pentium PC with CD ROM and disk drive
  • adjustment of correction parameters by means of CAD profile drawings
Profitabel:
  • low cycle times for corners of approx. 20 sec.
  • low cycle times for frames of approx. 2 min. in turntable operation
  • short amortization period

ROTOX Corner Cleaning Machine EPA 572

CNC corner cleaning machine with 2 interpolating axes for a complete finishing of corners of uPVC window frames.

Überlappung...

further information
Characteristic features:
  • Variable tooling with up to 14 tool places + contour milling disk + peak milling unit
  • Fully automatically milling of visible surfaces, outer corners, gasket grooves and areas, inner corners on uPVC window frames and sashes also with radii, curves and bevels
  • The profile support side can be selected before specification
  • High processing quality owing to spring-mounted knifing units compensating profile tolerances in the inner corner area
  • Easy program editing for new profile contours by copying and modification or teach-in-modus
  • Automatic profile recognition
  • Maintenance-friendly precision guidings
  • PLC-and interpolating CNC-control with 2 axes
  • PC for the operation and visualisation
Optional extras:
  • Integration of a drill unit for symmetric tilt and turn gear drillings
  • Special attachment as for frame combinations consisting of variously wide profiles
  • Integration of a mullion unit with additional NC axes

ROTOX Corner Cleaning Machine EPA 579

CNC corner cleaning machine with up to 7 axes for the complete machining of the corners at PVC window Frames.

Überlappung...

further information
Characteristic features:
  • Solid welded construction of the machine base
  • Durable precision through attachment of flat guidings on milled surfaces
  • 4 CNC axes (optionally up to 7) providing a high repeat accuracy and low cycle times
  • High quantity of 6 (optionally up to 12) tool places each above and below
  • Reliable knifing units ensure very good machining results even at laminated profiles
  • Flexible and gentle profile insertion through controlled axes
  • Swivelling device with controlled motor for an consistent swivelling of even unfavorable element sizes
  • Modern Windows PC control
Optional extras:
  • Automatic recognition of the profiles, data transfer via bar-code scanner and/or data transfer from a welding machine or to a following station
  • NC controlled support shifting for the machining of frame combinations
  • Electrically driven swivelling corner and rebate stay hinge unit for the drilling in PVC and/or steel
  • Tip milling unit for the milling of profile tips at frame and/or mullion combinations
  • Tip sawing unit for the sawing of profile tips at frame combinations of different widths or for the sawing of notches
  • Milling and knifing units for the complete machining of profiles with acrylic surface
  • Sealing cutting unit for the glass or stop seals

ROTOX Corner Cleaning Machine EPA 479

CNC-Corner cleaning machine with 4 interpolating axes for a complete machining of corners of uPVC window frames.

Überlappung...

further information
Application:
  • Fully automatic cleaning of visible surfaces, outer corners, seal grooves, innercorners on uPVC window frames and sashes. The profile support side can be selected.
Profile range:
  • All known profiles rebate seal systems, middle seal systems, reverse butt weld systems, sliding window systems and "monobloc" systems (sill frames).
Characteristic features Flexible:
  • variable tooling with up to eight tool places per carriage
  • pneumatic clamping system • manual and/or turntable operation
  • interconnection of multiple head welding machines
  • memory for up to 300 NC programs
  • program editing by DIN (German Industrial Standard) programming language, teach-in-modus as well as copy programming
  • outer corner contour milling device with contour milling disk and one set of milling cutters for stan dard profiles
  • automatic profile recognition or data transfer from the welding machine
  • profile height recognition with analog measuring system
  • special support for e.g. frame combinations of varying width
  • integration of a drilling unit for symmetric drilling for tilt and turn gear
Efficient:
  • high processing qualtity due to spring-mounted knifing units compensating profile tolerances in the inner corner area
Reliable and of low-maintenance:
  • low-maintenance precision guiding devices with cen tral lubrication system and recirculating ball spindles
User-friendly:
  • Visual display control based on a Pentium PC with CD ROM and disk drive
  • adjustment of correction parameters by means of CAD profile drawings
Profitabel:
  • low cycle times of approx. 1 min. 30 sec. for each sash profile in turntable operation
  • short amortization period

ROTOX Corner Cleaning Machine EPA 473

Machining of corners with acute, obtuse angles and round top assemblies with reproducible quality.

Überlappung...

further information
Characteristic features:
  • Automatic finishing of the visible surface, outer corners and gasket grooves of corners in angles between 30° and 160° as well as round top connections
  • Complete finishing of 90° corners
  • Independent angle adjustment of the right and left profile positioning for round top connections
  • Interpolating CNC-control with 7 axes
  • Latest propulsion technology using threephase servo drives with resolvers
  • Low-maintenance precision guides
  • Automatic adjustment of the frame positioning and the clamping point via input of profile form and profile angle
  • Laser beam as insertion help
  • Positioning of the round top connections at the weld bead

ROTOX Single-head Corner and Transom Cleaner EKA 574

CNC cleaning machine with 3 interpolating axes for a complete finishing of corners, transoms and cross welds of uPVC window frames.

Überlappung...

further information
Characteristic features:
  • Variable tooling with up to ten tool places + contour milling disk
  • Fully automatic cleaning of corners, transoms and cross welds, visible surfaces, outer corners, gasket drilling and inner corners on uPVC window frames and sashes
  • Also available as option: cleaning for beveled and radius profiles
  • Cross processing in one clamping
  • The profile support side can be selected before specification.
  • High processing quality owing to spring-mounted knifing units compensating profile tolerances in the inner corner area
  • Easy program editing for additional profile contours by copy programming and modification or teach-in-modus
  • Automatic profile recognition
  • Maintenance-friendly precision guides
  • Interpolating 3-axes-CNC control with integrated PLC

ROTOX Two-head Corner and Transom Cleaner EKA 577

With 12 interpolating axes for the cleaning of weld seams on 2 corners at the same time

Überlappung...

further information
Characteristic features:
  • Modular design of the whole machine
  • Variable tooling with up to 16 tool places + contour milling disk / processing head
  • Fully automatic cleaning of corner and transom welding connections on uPVC window frames and sashes as well as on sill frames, mullion combinations and offset welded profiles
  • The profile support side can be chosen before specification
  • High processing quality owing to spring-mounted knifing units compensating profile tolerances in the inner corner area
  • Easy program editing for additional profile contours by copy programming and modification
  • SPS and interpolating CNC control with 12 axes
  • Including 2 milling units for the milling contour disc
  • Linear transport of the frames over belts
  • Transom processing in clamping by especial turning tool
  • Pneumatic workpiece spanner
  • PC for visualisation
Optional extras:
  • Transom processing in V and Y version
  • Several processing units for frame combinations of varying widths, tilt and turn hinge drilling etc.
  • PC control with Touchscreen

ROTOX Double-head Corner Cleaning Machine EPA 270

The inexpensive alternative for the cleaning of outer corners and visible surfaces at PVC window frames.

Überlappung...

further information
Characteristic features:
  • Simultaneous cleaning of the welding seams at two corners
  • Designed for productions with large output
  • Easy handling
  • Precision linear guides for all automatic linear motions
  • Single corners can be processed at the left or right side

ROTOX Double-head Corner Cleaner EPA 272

The inexpensive alternative for the cleaning of outer corners and visible surfaces at uPVC window frames.

Überlappung...

further information
Characteristic features:
  • Simultaneous cleaning of the welding seams at two corners
  • Cycle time: approx. 8 seconds for 2 corners (pure machining time)
  • Designed for productions with large output
  • Easy handling
  • Precision linear guides for all automatic linear motions
  • Single corners can be processed at the left or right side
  • Moveable control station with standard windows computer

ROTOX Double-head Corner Cleaning Machine EPA 570

Designed to completely remove internal and external weld seams on tow frame or sash corners simultaneously with 2 (3) CNC-axes per head.

Überlappung...

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Characteristic features:
  • Two-Head Corner Cleaning Machine with 4(6) axis (2(3) each head)
  • Contour horizontal and vertical milling with patented disc (blade) provides outer corner cleaning on straight or sculptured surfaces with interpolation capability
  • Analog automatic profile identification unit sensing both height
  • CNC insertion for width and profile identification
  •  Moveable control station with standard windows computer
  • Exclusive PC operator interface allowing on screen editing with PCX profile drawings
  • Full support table, guarding and full view window
  • CNC controlled tooling includes the following tools on each Station
    - Cleaning disc
    - Spring-loaded hook knife approaching from above and from below
    - Combination spring-loaded internal knife and spring-loaded top surface knife approaching from above and from below
Optional Features Frame and Sash:
  • Screen track routers approaching from above and from below
  • Automatic size assist on moveable station
  • Beveled and radius knifing units on request
Optional Features only Sash:
  • Routing for pivot bar, drain slots, tilt latch and night locksDrilling for lock locations
  • Smart-tool for outer conture and pivot bar